REWIND. TRIM. SLIT.

EQUIPMENT FOR EFFICIENT FILM CONVERTING

REWINDING, TRIMMING AND SLITTING MACHINES

THE IDEAL SOLUTION FOR FILM CONVERTING

NEPATA GmbH specialises in developing machines and software to support in converting and trimming jobs with film media and offers a wide range of rewinding, trimming and slitting or cutting machines made in Germany for any advertising technology application. With their highly efficient rewinding system for film-type materials the machines meet the latest technology requirements and are successfully being used all over the world.

The necessary cutting processes along the supply chain from manufacturers all the way to service providers in the advertising technology industry are both a burden and opportunity for suppliers only those who manage to produce precision material cuts without high labour costs can offer their customers a wide range of media with quick delivery times at competitive prices whilst avoiding waste and loss. The high efficiency of the rewinding system for film media offered by the UA series machines, for which a European patent is pending, is demonstrated by both the automation of the converting processes and the significant time savings. The greater precision compared to other processes minimises material loss and waste.

BENEFITS

PRECISION CUTS

Variance of less than 0.1%, therefore less clippings, less waste, less rejects, less customer complaints

Over 40% compared to manual cutting with control software ConvertPlus2 with cut optimiser

AUTOMATIC LABEL PRINTING

Automatic label printing including Bar codes for professional inventory control and to prevent shipping errors

THE WORLDWIDE INDUSTRY STANDARD FOR FILM CONVERTING

THE NEPATA UA SERIES

NEPATA REWINDING AND TRIMMING SOLUTIONS

REWINDING MACHINES

UA770 REWINDING AND TRIMMING MACHINE

  • Rewinding speed up to 1m/s / 3ft/s
  • Rewinding and trimming as wide as 770mm / 30in
  • Operation via ConvertPlus2 software
  • including Bar code labels for short and master rolls high rewinding accuracy of < 1mm/m / < 99.9 %
  • High rewinding accuracy of < 1mm/m / < 99.9 %
  • Single side shaft for quick set up

UA1650 REWINDING AND TRIMMING MACHINE

  • Rewinding speed up to 1,5m/s / 5ft/s
  • Rewinding and trimming as wide as 1650mm / 65in
  • Control via ConvertPlus2 software incl. Bar code labels for short and master rolls
  • High rewinding accuracy of < 1mm/m / < 99.9 %
  • Adjustible tension shafts for quick set up
  • Automatic pneumatic tensioning

SLITTERS

1900 ADWS SLITTING MACHINE

  • Pneumatic shaft coupling for vibration-free rewinding and slitting
  • Minimum cutting width at the left end of the film only 50mm / 2in
  • Slitting up to 1900mm / 75in
  • Control via ConvertPlus2 software incl. Bar code labels
  • High rewinding accuracy of < 1mm/m / < 99.9 %
  • Adjustible swivel shaft for perfect ergonomics
  • Automatic pneumatic tensioning
  • Smooth-running cut-off unit with double digital display
  • Unique bracket lubrication system for dosed wetting of the blade during slitting
  • Line laser at the slitting head for exact marking of the position of the slitting blade

CONVERTING CENTERS

UA1650 ADWS PRECISION CONVERTING CENTER

  • Rewinding speed at up to 1.5m/s
  • Rewinding up to 1650mm width, slitting up to 1900mm width
  • Control via ConvertPlus2 software incl. Barcode labels for customer and stock rolls
  • High rewinding accuracy of < 1mm/m / < 99.9 %
  • Adjustible swivel shaft for perfect ergonomics
  • Smooth-running cut-off unit with double digital display
  • Pneumatic shaft coupling for vibration-free rewinding and slitting
  • Minimum cutting width at the left end of the film only 50mm / 2in
  • Unique bracket lubrication system for dosed wetting of the blade during slitting
  • Line laser at the slitting head for exact marking of the position of the slitting blade

FILM SEPARATORS

DL 1650 FILM SEPARATOR

  • Flexible working width up to 1650 mm
  • Rewinding speed of up to 1.0m/s
  • Coreless winding of covering material
  • Automatic swivel off and pushing out of separated rolls
  • Highest level of operator safety
  • Best ergonomics, machine can easily be operated by one person

Warehouse systems

SOLUTION FOR SMALL WAREHOUSE SYSTEMS WITH INDUSTRIAL ROBOT

  • Very compact storage of rolls sorted according to diameters
  • Chaotic storage space selection according to the high-speed runner principle
  • Total capacity up to approx. 830 rolls
  • High capacity for automatic storage and retrieval of rolls
  • Addition of new rolls is controlled by the software
  • Scope and capacity of the entire system is freely selectable
  • Contactless material handling even without box
  • Facilitating gripping and lifting operations for warehouse staff
  • Full control over stock and storage locations in real time, no more rolls in the wrong storage locations, etc.

SOLUTION FOR LARGE WAREHOUSE SYSTEMS WITH GANTRY ROBOT

  • Very compact storage of rolls sorted according to diameters
  • Chaotic storage space selection according to the high-speed runner principle
  • Total capacity up to approx. 4.000 rolls
  • High capacity for automatic storage and retrieval of rolls
  • Addition of new rolls is controlled by the software
  • Scope and capacity of the entire system is freely selectable
  • Contactless material handling even without box
  • Facilitating gripping and lifting operations for warehouse staff
  • Full control over stock and storage locations in real time, no more rolls in the wrong storage locations, etc.

USED MASCHINES

UA1650 ADWS CONVERTING CENTER – MID 2018

  • including Computer peripherals and license for ConvertPlus2
  • Rewinding speed at up to 1.5m/s
  • Rewinding up to 1650mm width, slitting up to 1900mm width
  • Control via ConvertPlus2 software incl. Barcode labels for customer and stock rolls
  • High rewinding accuracy of < 1mm/m / < 99.9 %
  • Adjustible swivel shaft for perfect ergonomics
  • Smooth-running cut-off unit with double digital display
  • 12 months warranty

INNOVATION PRIZE – ICE AWARD 2019

Nepata receives innovation prize for film separator

First place in the innovation competition at the international trade fair ICE Europe: We recently received the ICE Award for our DL1650 film separator, which separates the film from the backing paper in self-adhesive films. The world first was awarded in the category “Sustainable Products and Finishing Processes”.

The vote was very clear with 77.2% of the votes. Winners were determined by an online vote on the fair website. There were a total of 37 submissions with 1,370 votes cast in four categories: Digital Converting Solutions, Sustainable Products and Processing, Efficient Production Solutions and Innovative Specialty Films. More => ICE Award 2019

EASY INTEGRATION INTO YOUR LOGISTICS PROCESSES

INTEGRATION OF UA SERIES
AND CONVERTPLUS2 SOFTWARE

FLEXIBILITY FOR YOUR LOGISTICS PROCESSES

EASY IMPORT AND FURTHER PROCESSING

Our control software ConvertPlus2 allows us to import and process data from various ERP systems.

METRIC AND IMPERIAL SYSTEM

ConvertPlus2 and the UA series machines handle metric and imperial system data.

EASY LABELING

Labels for material rolls and small rolls can be freely configured and designed in ConvertPlus2.

UA MACHINE VIDEOS

Introduction 1900 ADWS

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Introduction UA1650 ADWS

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Introduction UA1650

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Usage ConvertPlus2 software

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Introduction UA770 REWINDING AND TRIMMING MACHINE

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PROCESSES

ROLL MODE

GOODS IN/INVENTORY

SHEET MODE

MACHINES MADE IN GERMANY – PATENT PENDING IN EU AND US

SERVICES & ACCESSOIRES

WE GLADLY SUPPORT YOU WITH OUR SERVICES

ACCESSOIRES

Lubrication system for slitting head

with targeted wetting of the blade

For better slitting results: Our unique pad lubricating system specifically wettens the blade with silicone oil directly during slitting – but only where, when and as much as you need for a perfect cut!
You can do without expensive and environmentally harmful spray cans. The felt pads apply lubricants (silicone oil, water, solutions of oils in water) directly to both sides of the slitting blade and additionally clean it. You dose the lubrication yourself at the push of a button. This leads to economical use and prevents the film from being contaminated by too much silicone. The contact pressure of the felt pads is adjustable. This allows you to exert a significant braking force on the moving blade – and the slitting results are further improved.

Telescopic slitting lever

The telescopic slitting lever can easily be extended to almost double its length and thus offers more
control over the dipping of the cutting blade, less vibration and overall better cutting results.

2″ TENSION CHUCKS AND SHAFTS

Tension shaft adapter for cardboard tubes with 2″ inner diameter.
The tension shafts can be quickly replaced, allowing for alternate use with the 3″ elements included in the standard scope of delivery (also separately for winding and unwinding).

DOCUMENT STORAGE DIN A4

Document storage for archiving of processed slips or other documents. Magnetic holder for the front panel of a UA machine.

Line laser
To mark the slitting position

Slit exactly where you want: The new line laser on the slitting head shows you the position of the cutting blade exact and reliable. You will find the right film edge faster than ever before. This saves time when slitting, avoids errors and is also more precise. The laser can be switched on or off at any time via a switch on the slitting head.

Manual
TAPE DISPENSER
with base

Manual masking tape dispenser for mounting on the printer holder or on the slitting head of a UA series machine via a special socket.

AUTOMATIC
TAPE DISPENSER
FOR PRINTER HOLDER

Automatic tape dispenser for masking tape for mounting on the printer holder of a UA Series machine

STOP WASHER

Stop washers with matching maximum diameters for the purpose of winding and unwinding are available for rolls with a particularly large diameter. The washers are simply plugged on top of the clamping spigot and can be removed at any time. Variants for 2″ and 3″ clamping spigots are available.

SET OF TRANSPORT ROLLS

o facilitate comfortable moving of a UA series machine, we offer a set of transport rolls
with matching sockets for mounting on the machine body.

RETAINING MAGNETS

Practical retaining magnets for attaching documents, such as delivery notes, on a UA machine‘s front panel. Helps keep your hands free for scanning and operating the machine.

ConvertPlus2 Software

with ERP interface

ConvertPlus2 software to integrate the UA machines into your logistics process and inventory management system. The software has an AutoImport interface for reading delivery notes and product data. It can handle input from bar code scanners and provide custom-designed labels via a label printer. It is possible to create manual converting orders, process delivery notes sequentially or optimise production orders across several delivery notes.

 

  • Full control over your converting process
  • Zero errors through comparison of orders with material labels
  • Easy integration with ERP systems one-way or two-way
  • User administration for order tracking
  • Log files for full traceability
  • Batch number tracking from the manufacturer to the end user
  • 100% NEPATA product – we will gladly adapt ConvertPlus2 to your specific needs

COMPLETE COMPUTER PERIPHERY FOR UA MACHINES

PC with touch screen, full HD resolution, pre-configured COM port (RS 485), networking, etc.
Delivered pre-mounted to a sturdy ergonomic 3D pivot arm with swivel and tilt function and integrated cable routing. Direct thermal label printer / thermal transfer label printer including dispensing edge, maximum print width 104mm; Interfaces: USB, parallel, serial. Max. roll size 125mm diameter, resolution 203dpi. Delivery includes machine holder for all UA models. Modern 1D and 2D scanner gun for industrial use, USB interface. Delivery includes machine holder for all UA models.

LARGE ROLL HOLDER
FOR LABEL PRINTER

Roll holder on the inside of the housing for holding large rolls of labels and tags. Can be retrofitted to all UA machines.

TRAY FOR KEYBOARD AND MOUSE
ON 3D PIVOT ARM

Practical storage space for a standard PC keyboard with mouse for mounting on a UA series machine, incl. 3D pivot arm White powder-coated sheet metal.
Hole for cable passage.

SLITTING BLADE

For the UA1650 ADWS as well as the 1900 ADWS we offer a selection of different slitting blades for various applications, we are happy to advise you.

ACCESSORIESUA770UA1650UA1650 ADWS1900 ADWS
Lubrication system for slitting head
Extendable slitting lever
2" Tension Chucks and Shafts
Document Storage DIN A4
Line laser
Manual Tape Dispenser
Automatic Tape Dispenser
Stop Washer
Set of Transport Rolls
Retaining Magnets
ConvertPlus2 Software
Computer periphery
Large Roll Holder for Label Printers
Tray for Keyboard and Mouse
Slitting Blades

SERVICES

INSTALLATION AND COMMISSIONING

Delivery and on-site installation of a UA series machine, connection of PC and possibly additional components (if included in the scope of performance of NEPATA GmbH) as well as installation and configuration of the software. Calibration and commissioning.

STAFF TRAINING

Intensive training of employees on site, instruction of all production modes and possible troubleshooting, use of the convertPlus2 software, working with real delivery notes in the actual working environment, duration depends on the number of participants and individual agreement of the scope of training.

SERVICE CASE

The most important mechanical and electronics spare parts as well as necessary special tools for self-repair, only recommended upon completion of technical training. The case is stored at your location and replenished after using a spare part.

MACHINE MAINTENANCE

One of our technicians can perform on-site maintenance on a UA machine and, if necessary,
replace parts. During maintenance, the machine is checked completely. If necessary, firmware updates are performed.

TECHNICAL TRAINING (AT OUR LOCATION)

We introduce your technicians to the technical details of the UA machines at our premises. In addition to the design of mechanics and electronics, possible error scenarios are covered and disassembly and reassembly of individual components is practiced.

PROCESS CONSULTING DIGITIZATION

We will gladly advise you on the digitalisation of your
processes in film logistics, as well as an ideal integration of ConvertPlus2 with your existing ERP systems and workflows. We are happy to send you a non-binding offer.

CONSUMABLES

SLITTING SLEEVE

White slitting tubes for the pivot shaft.

SPARE BLADES

10 piece trapezoidal replacement blades for the cross-cutter of all UA series machines in a
stable plastic case.

SILICONE CLAMPING ELEMENT

Blue clamping element made of silicone for all UA machines.
The clamping elements are easy to replace. Regular replacement is recommended to ensure secure clamping.

REMOVABLE LABELS

Labels for thermal transfer and direct thermal printing, different dimensions, economy role with
3,000 labels – suitable for the large roll holder. Removable adhesive, white base color.

CONSUMABLESUA770UA1650UA1650 ADWS1900 ADWS
Slitting Sleeves
Silicone Tension Elements
Spare Blades
Removable Labels

DOWNLOADS

REWIND. TRIM. SLIT.

Broschüre

REWIND.TRIM.SLIT.

Brochure

Traidfairs

  • Printing United 2020
  • Georgia World Congress Center - Atlanta, Georgia, USA
  • Booth 9117
  • Startdate 20.04.2021
  • Enddate 30.04.2021
  • ISA Sign Expo 2021
  • Venue: Mandalay Bay Convention Center, Las Vegas NV, United States
  • Booth 831
  • April 2021
  • Enddate 04.04.2020

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CONTACT

NEPATA GmbH, HOCHSTATT 6, 85283 WOLNZACH, GERMANY

+49 8442 95840-50

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