REWINDING, TRIMMING AND SLITTING MACHINES
THE IDEAL SOLUTION FOR FILM CONVERTING
NEPATA GmbH specialises in developing machines and software to support in converting and trimming jobs with film media and offers a wide range of rewinding, trimming and slitting or cutting machines made in Germany for any advertising technology application. With their highly efficient rewinding system for film-type materials the machines meet the latest technology requirements and are successfully being used all over the world. The necessary cutting processes along the supply chain from manufacturers all the way to service providers in the advertising technology industry
are both a burden and opportunity for suppliers only those who manage to produce precision material cuts without high labour costs can offer their customers a wide range of media with quick delivery times at competitive prices whilst avoiding waste and loss. The high efficiency of the rewinding system for film media offered by the UA series machines, for which a Europeanpatent is pending, is demonstrated by both the automation of the converting processes and the significant time savings. The greater precision compared to other processes minimises material loss and waste.
BENEFITS
PRECISION CUTS
variance of less than 1%, therefore less clippings, less waste, less rejects, less customer complaints
AUTOMATIC LABEL PRINTING
Automatic label printing including bar codes for professional inventory control and to prevent shipping errors
THE WORLDWIDE INDUSTRY STANDARD FOR FILM CONVERTING
THE NEPATA UA SERIESEFFICIENCY & PRODUCTIVITY MADE IN GERMANY
REWINDING AND TRIMMING MACHINES
UA770 REWINDING AND TRIMMING MACHINE
- Rewinding speed up to 1m/s / 3ft/s
- Rewinding and trimming as wide as 770mm / 30in
- Operation via ConvertPlus2 software including bar code labels for short and master rolls
- High rewinding accuracy of < 1mm/m / < 99.9 %
- Single side shaft for quick set up
UA1650 REWINDING AND TRIMMING MACHINE
- Rewinding speed up to 1,5m/s / 5ft/s
- Rewinding and trimming as wide as 1650mm / 65in
- Operation via ConvertPlus2 software including bar code labels for short and master rolls
- High rewinding accuracy of < 1mm/m / < 99.9%
- Adjustible tension shafts for quick set up
- Automatic pneumatic tensioning
SLITTERS
1900 ADWS SLITTING MACHINE
- Pneumatic shaft coupling for vibration-free rewinding and slitting
- Minimum cutting width at the left end of the film only 50mm / 2in
- Slitting up to 1900mm / 75in
- Slitting accuracy of < 1mm/m / < 99.9% for short and master rolls
- Adjustible swivel shaft for perfect ergonomic
- Automatic pneumatic tensioning
- Easy to operate slitting unit with dual digital display
- Unique bracket lubrication system for dosed wetting of the blade during slitting
- Line laser at the slitting head for exact marking of the position of the slitting blade
CONVERTING CENTERS
UA1650 ADWS PRECISION CONVERTING CENTER
- Rewinding speed up to 1,5m/s / 5ft/s
- Rewinding and trimming as wide as 1650mm / 65in, slitting up to 1900mm / 75in
- including bar code labels for short and master rolls
- High rewinding accuracy of < 1mm/m
- Adjustible swivel shaft for perfect ergonomics
- Automatic pneumatic tensioning
- Pneumatic shaft coupling for vibration-free rewinding and slitting
- Minimum cutting width at the left end of the film only 50mm
- Easy to operate slitting unit with dual digital display
- Unique bracket lubrication system for dosed wetting of the blade during slitting
- Line laser at the slitting head for exact marking of the position of the slitting blade
FILM SEPARATORS
DL 1650 FILM SEPARATOR
- Allows for automatic separation of self-adhesive film on rolls
- Pure PVC can be obtained from rolls with manufacturing defects
- Flexible working width up to 1650 mm
- Rewinding speed of up to 1.0m/s
- coreless winding of covering material
- automatic swivel off and pushing out of separated rolls
- highest level of operator safety
- best ergonomics, machine can easily be operated by one person
USED MASCHINES
UA1650 ADWS CONVERTING CENTER – mid 2018
- Incl. computer peripherals and license for ConvertPlus2
- Rewinding speed at up to 1.5m/s
- Rewinding up to 1650mm width, slitting up to 1900mm width
- Control via ConvertPlus2 software incl. barcode labels for customer and stock rolls
- High precision in rewinding of better than 1mm/m
- Smooth-running cut-off unit with double digital display
- 12 months warranty
INNOVATION PRIZE – ICE AWARD 2019
Nepata receives innovation prize for film separators
First place in the innovation competition at the international trade fair ICE Europe: We recently received the ICE Award for our DL1650 film separator, which separates the film from the backing paper in self-adhesive films. The world first was awarded in the category “Sustainable Products and Finishing Processes”.
The vote was very clear with 77.2% of the votes. Winners were determined by an online vote on the fair website. There were a total of 37 submissions with 1,370 votes cast in four categories: Digital Converting Solutions, Sustainable Products and Processing, Efficient Production Solutions and Innovative Specialty Films. More on => ICE Award 2019
EASY INTEGRATION INTO YOUR LOGISTICS PROCESSES
INTEGRATION OF UA SERIES
AND CONVERTPLUS2 SOFTWARE YOUR LOGISTICS PROCESSES
FLEXIBILITY FOR YOUR LOGISTICS PROCESSES
EASY IMPORT AND FURTHER PROCESSING
Our control software ConvertPlus2 allows us to import and process data from various ERP systems.
METRIC AND IMPERIAL SYSTEM
ConvertPlus2 and the UA series machines handle metric and imperial system data.
EASY LABELING
Labels for material rolls and small rolls can be freely configured and designed in ConvertPlus2.
UA MACHINE VIDEOS
Introducing the UA1900 ADWS
Introducing the UA1650 ADWS
Introducing the UA1650
Usage ConvertPlus2 software
Introducing the UA770 REWINDING AND TRIMMING MACHINE
PROCESSES
ROLL MODE
SHEET MODE
GOODS IN/INVENTORY
MACHINES MADE IN GERMANY – PATENT PENDING IN EU AND US
SERVICES & ACCESSOIRES
WE GLADLY SUPPORT YOU WITH OUR SERVICES
SERVICES
INSTALLATION AND COMMISSIONING
Delivery and on-site installation of a UA series machine, connection of PC and possibly additional components (if included in the scope of performance of NEPATA GmbH) as well as installation and configuration of the software. Calibration and commissioning.
STAFF TRAINING
Intensive training of employees on site, instruction of all production modes and possible troubleshooting, use of the convertPlus2 software, working with real delivery notes in the actual working environment, duration depends on the number of participants and individual agreement of the scope of training.
MACHINE MAINTENANCE
One of our technicians can perform on-site maintenance on a UA machine and, if necessary, replace parts. During maintenance, the machine is checked completely. If necessary, firmware updates are performed.
TECHNICAL TRAINING (AT OUR LOCATION)
We introduce your technicians to the technical details of the UA machines at our premises. In addition to the design of mechanics and electronics, possible error scenarios are covered and disassembly and reassembly of individual components is practiced.
SERVICE CASE
The most important mechanical and electronics spare parts as well as necessary special tools for self-repair, only recommended upon completion of technical training. The case is stored at your location and replenished after using a spare part.
ACCESSORIES & CONSUMABLES
CONVERTPLUS2 SOFTWARE FOR PROCESS OPTIMISATION
ConvertPlus2 Software for the integration of UA machines into your logistics process and your merchandise management system. The software has an AutoImport interface for reading delivery notes and product data. It can handle input from bar code scanners and provide custom-designed labels via a label printer. It is possible to create manual cutting
jobs, process delivery notes in sequence or optimize production orders over multiple delivery notes.
COMPLETE COMPUTER PERIPHERY FOR UA MACHINES
PC with touch screen, full HD resolution, pre-configured COM port (RS 485), networking, etc. Delivered pre-mounted to a sturdy ergonomic 3D pivot arm with swivel and tilt function and integrated cable routing. Direct thermal label printer / thermal transfer label printer including dispensing edge, maximum print width 104mm; Interfaces: USB, parallel, serial. Max. roll size 125mm diameter, resolution 203dpi. Delivery includes machine holder for all UA models. Modern 1D and 2D scanner gun for industrial use, USB interface. Delivery includes machine holder for all UA models.
2" TENSION CHUCKS AND SHAFTS
Tension shaft adapter for cardboard tubes with 2″ inner diameter. The tension shafts can be quickly replaced, allowing for alternate use with the 3″ elements included in the standard scope of delivery (also separately for winding and unwinding).
TRAY FOR KEYBOARD AND MOUSE ON 3D PIVOT ARM
Practical storage space for a standard PC keyboard with mouse for mounting on a UA series machine, incl. 3D pivot arm. White powder-coated sheet metal. Hole for cable passage.
AUTOMATIC TAPE DISPENSER FOR PRINTER HOLDER
Automatic masking tape dispenser for mounting on the printer holder of a UA series machine.
DOCUMENT STORAGE DIN A4
Document storage for archiving of processed slips or other documents. Magnetic holder for the front panel of a UA machine.
RETAINING MAGNETS
Practical retaining magnets for attaching documents, such as delivery notes, on a UA machine‘s front panel. Helps keep your hands free for scanning and operating the machine.
STOP WASHER
Stop washers with matching maximum diameters for the purpose of winding and unwinding are available for rolls with a particularly large diameter. The washers are simply plugged on top of the clamping spigot and can be removed at any time. Variants for 2″ and 3″ clamping spigots are available.
LARGE ROLL HOLDER FOR LABEL PRINTERS
Roll holder at the inner side of the case for the accommodation of large rolls for labels. Can be retrofitted to all UA machines.
MANUAL TAPE DISPENSER WITH BASE
Manual masking tape dispenser for mounting on the printer holder or on the slitting head of a UA series machine via a special socket.
SET OF TRANSPORT ROLLS
To facilitate comfortable moving of a UA series machine, we offer a set of transport rolls with matching sockets for mounting on the machine body.
SLITTING BLADE
Slitting blade for mounting on the 1900 ADW, 1900 ADWS, UA 1650 ADW and UA1 650 ADWS slitting unit. HSS blade, 297mm diameter, 2.5mm thick. Single-sided sharpening.
CONSUMABLES
SLITTING SLEEVE
White slitting tubes for the pivot shaft of a 1900 ADW, 1900 ADWS, UA1650 ADW or UA1650 ADWS.
SPARE BLADES
10 piece trapezoidal replacement blades for the cross-cutter of all UA series machines in a stable plastic case.
SILICONE CLAMPING ELEMENT
Blue clamping element made of silicone for all UA machines. The clamping elements are easy to replace. Regular replacement is recommended to ensure secure clamping.
REMOVABLE LABELS
Labels for thermal transfer and direct thermal printing, different dimensions, economy role with 3,000 labels – suitable for the large roll holder. Removable adhesive, white base color.
TRADE FAIRS 2019
- ICE Europe 2021 in München
- Booth 1424
- Startdate 09.03.2021
- Enddate 11.03. 2021
- Printing United 2020
- Georgia World Congress Center - Atlanta, Georgia, USA
- Booth 9117
- Startdate 21.10.2020
- Enddate 23.10.2020
- ISA Sign Expo 2020
- Orange County Convention Center, Orlando FL, United States
- Stand 831
- Startdate 02.04.2020
- Enddate 04.04.2020
- FESPA Global Print Expo
- IFEMA Exhibition Centre - Madrid, Spanien
- Booth 3-D58
- Startdate 24.03.2020
- Enddate 27.03.2020
CONTACT
NEPATA GMBH, HOCHSTATT 6, 85283 WOLNZACH, GERMANY
MASTER DISTRIBUTOR
FOR USA, CANADA AND THE CARIBBEAN
WE ARE HAPPY TO HEAR FROM YOU!
Send us your questions or requests.
Do you have questions about our products, or need support?
We are happy to help you, just create a ticket.