REWIND.TRIM.SLIT.

EQUIPMENT FOR EFFICIENT FILM CONVERTING

REWINDING, TRIMMING AND SLITTING MACHINES

THE IDEAL SOLUTION FOR FILM CONVERTING

NEPATA GmbH specialises in developing machines and software to support in converting and trimming jobs with film media and offers a wide range of rewinding, trimming and slitting or cutting machines made in Germany for any advertising technology application. With their highly efficient rewinding system for film-type materials the machines meet the latest technology requirements and are successfully being used all over the world. The necessary cutting processes along the supply chain from manufacturers all the way to service providers in the advertising technology industry

are both a burden and opportunity for suppliers only those who manage to produce precision material cuts without high labour costs can offer their customers a wide range of media with quick delivery times at competitive prices whilst avoiding waste and loss. The high efficiency of the rewinding system for film media offered by the UA series machines, for which a Europeanpatent is pending, is demonstrated by both the automation of the converting processes and the significant time savings. The greater precision compared to other processes minimises material loss and waste.

BENEFITS

PRECISION CUTS

variance of less than 1%, therefore less clippings, less waste, less rejects, less customer complaints

Over 40% compared to manual cutting with control software ConvertPlus2 with cut optimiser

AUTOMATIC LABEL PRINTING

Automatic label printing including bar codes for professional inventory control and to prevent shipping errors

THE WORLDWIDE INDUSTRY STANDARD FOR FILM CONVERTING

THE NEPATA UA SERIES

EFFICIENCY & PRODUCTIVITY MADE IN GERMANY

REWINDING AND TRIMMING MACHINES

UA770 REWINDING AND TRIMMING MACHINE

  • Rewinding speed up to 1m/s / 3ft/s
  • Rewinding and trimming as wide as 770mm / 30in
  • Operation via ConvertPlus2 software including bar code labels for short and master rolls
  • High rewinding accuracy of < 1mm/m / < 99.9 %
  • Single side shaft for quick set up

UA1650 REWINDING AND TRIMMING MACHINE

  • Rewinding speed up to 1,5m/s / 5ft/s
  • Rewinding and trimming as wide as 1650mm / 65in
  • Operation via ConvertPlus2 software including bar code labels for short and master rolls
  • High rewinding accuracy of < 1mm/m / < 99.9%
  • Adjustible tension shafts for quick set up
  • Automatic pneumatic tensioning

SLITTERS

1900 ADWS SLITTING MACHINE

  • Pneumatic shaft coupling for vibration-free rewinding and slitting
  • Minimum cutting width at the left end of the film only 50mm / 2in
  • Slitting up to 1900mm / 75in
  • Slitting accuracy of < 1mm/m / < 99.9% for short and master rolls
  • Adjustible swivel shaft for perfect ergonomic
  • Automatic pneumatic tensioning
  • Easy to operate slitting unit with dual digital display
  • Unique bracket lubrication system for dosed wetting of the blade during slitting
  • Line laser at the slitting head for exact marking of the position of the slitting blade

CONVERTING CENTERS

UA1650 ADWS PRECISION CONVERTING CENTER

  • Rewinding speed up to 1,5m/s / 5ft/s
  • Rewinding and trimming as wide as 1650mm / 65in, slitting up to 1900mm / 75in
  • including bar code labels for short and master rolls
  • High rewinding accuracy of < 1mm/m
  • Adjustible swivel shaft for perfect ergonomics
  • Automatic pneumatic tensioning
  • Pneumatic shaft coupling for vibration-free rewinding and slitting
  • Minimum cutting width at the left end of the film only 50mm
  • Easy to operate slitting unit with dual digital display
  • Unique bracket lubrication system for dosed wetting of the blade during slitting
  • Line laser at the slitting head for exact marking of the position of the slitting blade

FILM SEPARATORS

DL 1650 FILM SEPARATOR

  • Allows for automatic separation of self-adhesive film on rolls
  • Pure PVC can be obtained from rolls with manufacturing defects
  • Flexible working width up to 1650 mm
  • Rewinding speed of up to 1.0m/s
  • coreless winding of covering material
  • automatic swivel off and pushing out of separated rolls
  • highest level of operator safety
  • best ergonomics, machine can easily be operated by one person

USED MASCHINES

UA1650 ADW CONVERTING CENTER (4 YEARS)

  • Rewinding speed at up to 1.5m/s
  • Rewinding up to 1650mm width, slitting up to 1900mm width
  • Control via ConvertPlus2 software incl. barcode labels for customer and stock rolls
  • High precision in rewinding of better than 1mm/m
  • Perfect ergonomics due to adjustable swivel shaft
ATTENTION:
Maximum slitting diameter 200mm
Minimum slitting width at the left edge of 210mm

UA630 REWINDING AND TRIMMING MACHINE (2 YEARS)

  • Rewinding speed up to 1.0m/s
  • Rewinding up to 630mm width
  • Operation via ConvertPlus2 software incl. barcode labels for customer and stock rolls possible
  • High precision in rewinding of <1mm/m
  • Perfect ergonomics due to single side shafts

EASY INTEGRATION INTO YOUR LOGISTICS PROCESSES

INTEGRATION OF UA SERIES
AND CONVERTPLUS2 SOFTWARE YOUR LOGISTICS PROCESSES

FLEXIBILITY FOR YOUR LOGISTICS PROCESSES

EASY IMPORT AND FURTHER PROCESSING

Our control software ConvertPlus2 allows us to import and process data from various ERP systems.

METRIC AND IMPERIAL SYSTEM

ConvertPlus2 and the UA series machines handle metric and imperial system data.

EASY LABELING

Labels for material rolls and small rolls can be freely configured and designed in ConvertPlus2.

UA MACHINE VIDEOS

Introducing the UA1650 ADW

Usage ConvertPlus2 software

PROCESSES

ROLL MODE

SHEET MODE

GOODS IN/INVENTORY

MACHINES MADE IN GERMANY – PATENT PENDING IN EU AND US

SERVICES & ACCESSOIRES

WE GLADLY SUPPORT YOU WITH OUR SERVICES

SERVICES

INSTALLATION AND COMMISSIONING

Delivery and on-site installation of a UA series machine, connection of PC and possibly additional components (if included in the scope of performance of NEPATA GmbH) as well as installation and configuration of the software. Calibration and commissioning.

STAFF TRAINING

Intensive training of employees on site, instruction of all production modes and possible troubleshooting, use of the convertPlus2 software, working with real delivery notes in the actual working environment, duration depends on the number of participants and individual agreement of the scope of training.

MACHINE MAINTENANCE

One of our technicians can perform on-site maintenance on a UA machine and, if necessary, replace parts. During maintenance, the machine is checked completely. If necessary, firmware updates are performed.

TECHNICAL TRAINING (AT OUR LOCATION)

We introduce your technicians to the technical details of the UA machines at our premises. In addition to the design of mechanics and electronics, possible error scenarios are covered and disassembly and reassembly of individual components is practiced.

SERVICE CASE

The most important mechanical and electronics spare parts as well as necessary special tools for self-repair, only recommended upon completion of technical training. The case is stored at your location and replenished after using a spare part.

ACCESSORIES & CONSUMABLES

CONVERTPLUS2 SOFTWARE FOR PROCESS OPTIMISATION

ConvertPlus2 Software for the integration of UA machines into your logistics process and your merchandise management system. The software has an AutoImport interface for reading delivery notes and product data. It can handle input from bar code scanners and provide custom-designed labels via a label printer. It is possible to create manual cutting
jobs, process delivery notes in sequence or optimize production orders over multiple delivery notes.

COMPLETE COMPUTER PERIPHERY FOR UA MACHINES

   

PC with touch screen, full HD resolution, pre-configured COM port (RS 485), networking, etc. Delivered pre-mounted to a sturdy ergonomic 3D pivot arm with swivel and tilt function and integrated cable routing. Direct thermal label printer / thermal transfer label printer including dispensing edge, maximum print width 104mm; Interfaces: USB, parallel, serial. Max. roll size 125mm diameter, resolution 203dpi. Delivery includes machine holder for all UA models. Modern 1D and 2D scanner gun for industrial use, USB interface. Delivery includes machine holder for all UA models.

2" TENSION CHUCKS AND SHAFTS

Tension shaft adapter for cardboard tubes with 2″ inner diameter. The tension shafts can be quickly replaced, allowing for alternate use with the 3″ elements included in the standard scope of delivery (also separately for winding and unwinding).

TRAY FOR KEYBOARD AND MOUSE ON 3D PIVOT ARM

Practical storage space for a standard PC keyboard with mouse for mounting on a UA series machine, incl. 3D pivot arm. White powder-coated sheet metal. Hole for cable passage.

AUTOMATIC TAPE DISPENSER FOR PRINTER HOLDER

Automatic masking tape dispenser for mounting on the printer holder of a UA series machine.

DOCUMENT STORAGE DIN A4

Document storage for archiving of processed slips or other documents. Magnetic holder for the front panel of a UA machine.

RETAINING MAGNETS

Practical retaining magnets for attaching documents, such as delivery notes, on a UA machine‘s front panel. Helps keep your hands free for scanning and operating the machine.

STOP WASHER

Stop washers with matching maximum diameters for the purpose of winding and unwinding are available for rolls with a particularly large diameter. The washers are simply plugged on top of the clamping spigot and can be removed at any time. Variants for 2″ and 3″ clamping spigots are available.

LARGE ROLL HOLDER FOR LABEL PRINTERS

Roll holder at the inner side of the case for the accommodation of large rolls for labels. Can be retrofitted to all UA machines.

MANUAL TAPE DISPENSER WITH BASE

Manual masking tape dispenser for mounting on the printer holder or on the slitting head of a UA series machine via a special socket.

SET OF TRANSPORT ROLLS

To facilitate comfortable moving of a UA series machine, we offer a set of transport rolls with matching sockets for mounting on the machine body.

SLITTING BLADE

Slitting blade for mounting on the 1900 ADW, 1900 ADWS, UA 1650 ADW and UA1 650 ADWS slitting unit. HSS blade, 297mm diameter, 2.5mm thick. Single-sided sharpening.

CONSUMABLES

SLITTING SLEEVE

White slitting tubes for the pivot shaft of a 1900 ADW, 1900 ADWS, UA1650 ADW or UA1650 ADWS.

SPARE BLADES

10 piece trapezoidal replacement blades for the cross-cutter of all UA series machines in a stable plastic case.

SILICONE CLAMPING ELEMENT

Blue clamping element made of silicone for all UA machines. The clamping elements are easy to replace. Regular replacement is recommended to ensure secure clamping.

REMOVABLE LABELS

Labels for thermal transfer and direct thermal printing, different dimensions, economy role with 3,000 labels – suitable for the large roll holder. Removable adhesive, white base color.

DOWNLOADS

TRADE FAIRS 2019

  • ICE Europe
  • Munich
  • stand 1936
  • Startdate 12.03.2019
  • Enddate 14.03.2019
  • ICE USA
  • Louisville
  • stand 748
  • Startdate 09.04.2019
  • Enddate 11.04.2019
  • ISA Sign Expo
  • Las Vegas
  • stand 3827
  • Startdate: 23.04.2019
  • Enddate: 26.04.2019
  • FESPA 2019
  • Munich
  • stand A4-Q28
  • Startdate 14.05.2019
  • Enddate 17.05.2019

CONTACT

 NEPATA GMBH, HOCHSTATT 6, 85283 WOLNZACH, GERMANY

 +49 8442 95840-0
 

MASTER DISTRIBUTOR

FOR USA, CANADA AND THE CARIBBEAN

 SUPPLY55, INC.

 734-668-0755

 734-668-0749
 SALES@SUPPLY55.COM

 WWW.SUPPLY55.COM

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