REWINDING, TRIMMING AND SLITTING MACHINES
THE IDEAL SOLUTION FOR FILM CONVERTING
NEPATA GmbH specialises in developing machines and software to support in converting and trimming jobs with film media and offers a wide range of rewinding, trimming and slitting or cutting machines made in Germany for any advertising technology application. With their highly efficient rewinding system for film-type materials the machines meet the latest technology requirements and are successfully being used all over the world.
The necessary cutting processes along the supply chain from manufacturers all the way to service providers in the advertising technology industry are both a burden and opportunity for suppliers only those who manage to produce precision material cuts without high labour costs can offer their customers a wide range of media with quick delivery times at competitive prices whilst avoiding waste and loss. The high efficiency of the rewinding system for film media offered by the UA series machines, for which a European patent is pending, is demonstrated by both the automation of the converting processes and the significant time savings. The greater precision compared to other processes minimises material loss and waste.
BENEFITS
PRECISION CUTS
Variance of less than 0.1%, therefore less clippings, less waste, less rejects, less customer complaints
AUTOMATIC LABEL PRINTING
Automatic label printing including Bar codes for professional inventory control and to prevent shipping errors
THE WORLDWIDE INDUSTRY STANDARD FOR FILM CONVERTING
THE NEPATA UA SERIES
NEPATA REWINDERS AND SLITTING SOLUTIONS
REWINDING MACHINES
UA770 REWINDER AND TRIMMER WITH 77CM WEB WIDTH
- Rewinding speed up to 1m/s / 3ft/s
- Rewinding and trimming as wide as 770mm / 30in
- Operation via ConvertPlus2 software
- including Bar code labels for short and master rolls high rewinding accuracy of <1mm/m / 99.9 %
- High rewinding accuracy of < 1mm/m / 99.9 %
- Single side shaft for quick set up
UA1650 REWINDER AND TRIMMER WITH 165CM WEB WIDTH
- Rewinding speed up to 1,5m/s / 5ft/s
- Rewinding and trimming as wide as 1650mm / 65in
- Control via ConvertPlus2 software incl. Bar code labels for short and master rolls
- High rewinding accuracy of < 1mm/m / 99.9 %
- Adjustible tension shafts for quick set up
- Automatic pneumatic tensioning
UA1850 E ECONOMY REWINDER WITH 185CM WEB WIDTH
- Winding, rewinding, unwinding, trimming, length-measuring etc. of roll media up to 1850mm wide
- Rewinding speed up to 1,0 m/s
- Highly precise rewinding of <2 mm/m
- Operation via touchscreen
- Automatic pneumatic tensioning
- Rapid loading thanks to easily movable expansion chucks
- Control via ConvertPlus2 software possible – including barcode labels for customer and storage rolls
- Quick return on investment, even for smaller film retailers, thanks to error and waste avoidance
SLITTING MACHINES AND SLITTERS
1900 ADWS SLITTING MACHINE
- Pneumatic shaft coupling for vibration-free rewinding and slitting
- Minimum cutting width at the left end of the film only 50mm / 2in
- Slitting up to 1900mm / 75in
- Control via ConvertPlus2 software incl. Bar code labels
- High rewinding accuracy of < 1mm/m / 99.9 %
- Adjustible swivel shaft for perfect ergonomics
- Automatic pneumatic tensioning
- Smooth-running cut-off unit with double digital display
- Unique bracket lubrication system for dosed wetting of the blade during slitting
-
Line laser at the slitting head for exact marking of the position of the slitting blade
CONVERTING CENTERS – REWIND – TRIM – SLIT – ALL IN ONE
UA1650 ADWS PRECISION CONVERTING CENTER
- Rewinding speed at up to 1.5m/s
- Rewinding up to 1650mm width, slitting up to 1900mm width
- Control via ConvertPlus2 software incl. Barcode labels for customer and stock rolls
- High rewinding accuracy of < 1mm/m / 99.9 %
- Adjustible swivel shaft for perfect ergonomics
- Smooth-running cut-off unit with double digital display
- Pneumatic shaft coupling for vibration-free rewinding and slitting
- Minimum cutting width at the left end of the film only 50mm / 2in
- Unique bracket lubrication system for dosed wetting of the blade during slitting
-
Line laser at the slitting head for exact marking of the position of the slitting blade
The UA1850 E ADWS rewinding and slitting machine with 1850 mm in width
- Rewinding, unwinding, slitting, length-measuring etc. of roll media up to 1850 mm in width
- Slitting of roll media up to 1950 mm in width
- Rewinding speed up to 1,0 m/s
- Highly precise rewinding of <2 mm/m
- Operation via touchscreen
- Automatic pneumatic clamping
- Rapid setup thanks to easily movable expansion chucks and swivel shaft
- Precise slitter with optional flange lubrication system
- Slitting blades available for all applications
- Control via ConvertPlus2 software possible – including barcode labels for customer and storage rolls
- Quick return on investment, even for smaller film retailers, thanks to error and waste avoidance
SHEET CUTTERS AND SHEETERS
Coming soon: S770 sheet cutter with 77cm or 30in web width
- Precise sheet cutting with a maximum media width of up to 770mm or 30”
- Up to seven crusher blades for Y axis cutting allowing the web to be divided into six segments with trimming on both sides
- High hourly throughput with maximum production flexibility
- Fast, easy setup and configuration of crusher blades
- Operated via touch screen, controlled via German PLC
- Automatic pneumatic clamping
- Control via ConvertPlus2 software possible – including lot number traceability and product labeling for master rolls and sheets
- Quick return on investment through productivity gains, error and waste reduction
FILM SEPARATORS
DL 1650 FILM SEPARATOR
- Flexible working width up to 1650 mm
- Rewinding speed of up to 1.0m/s
- Coreless winding of covering material
- Automatic swivel off and pushing out of separated rolls
- Highest level of operator safety
- Best ergonomics, machine can easily be operated by one person
AUTOMATIC WAREHOUSE SYSTEMS FOR ROLL MEDIA
SOLUTION FOR SMALL WAREHOUSE SYSTEMS WITH INDUSTRIAL ROBOT
- Very compact storage of rolls sorted according to diameters
- Chaotic storage space selection according to the high-speed runner principle
- Total capacity up to approx. 830 rolls
- High capacity for automatic storage and retrieval of rolls
- Addition of new rolls is controlled by the software
- Scope and capacity of the entire system is freely selectable
- Contactless material handling even without box
- Facilitating gripping and lifting operations for warehouse staff
- Full control over stock and storage locations in real time, no more rolls in the wrong storage locations, etc.
SOLUTION FOR LARGE WAREHOUSE SYSTEMS WITH GANTRY ROBOT
- Very compact storage of rolls sorted according to diameters
- Chaotic storage space selection according to the high-speed runner principle
- Total capacity up to approx. 4.000 rolls
- High capacity for automatic storage and retrieval of rolls
- Addition of new rolls is controlled by the software
- Scope and capacity of the entire system is freely selectable
- Contactless material handling even without box
- Facilitating gripping and lifting operations for warehouse staff
- Full control over stock and storage locations in real time, no more rolls in the wrong storage locations, etc.
USED MASCHINES
UA1650 ADWS CONVERTING CENTER – MID 2018
- including Computer peripherals and license for ConvertPlus2
- Rewinding speed at up to 1.5m/s
- Rewinding up to 1650mm width, slitting up to 1900mm width
- Control via ConvertPlus2 software incl. Barcode labels for customer and stock rolls
- High rewinding accuracy of < 1mm/m / 99.9 %
- Adjustible swivel shaft for perfect ergonomics
- Smooth-running cut-off unit with double digital display
- 12 months warranty
1900 ADWS SLITTING MASCHINE Mid. 2019
- Abstechen bis zu 1900mm Breite und 28cm Durchmesser
- Backenschmiersystem für sicheres und sparsames Schmieren der Klinge
- Linienlaser zum Anzeigen der Schneidekante
- Teleskop-Abstechhebel für bveresserte Schnittführung
- Leichtgängige Abstecheinheit mit doppelter Digitalanzeige
- 6 months warranty
INNOVATION PRIZE – ICE AWARD 2019
Nepata receives innovation prize for film separator
First place in the innovation competition at the international trade fair ICE Europe: We recently received the ICE Award for our DL1650 film separator, which separates the film from the backing paper in self-adhesive films. The world first was awarded in the category “Sustainable Products and Finishing Processes”.
The vote was very clear with 77.2% of the votes. Winners were determined by an online vote on the fair website. There were a total of 37 submissions with 1,370 votes cast in four categories: Digital Converting Solutions, Sustainable Products and Processing, Efficient Production Solutions and Innovative Specialty Films. More on => ICE Award 2019
EASY INTEGRATION INTO YOUR LOGISTICS PROCESSES
INTEGRATION OF UA SERIES
AND CONVERTPLUS2 SOFTWARE
FLEXIBILITY FOR YOUR LOGISTICS PROCESSES
EASY IMPORT AND FURTHER PROCESSING
Our control software ConvertPlus2 allows us to import and process data from various ERP systems.
METRIC AND IMPERIAL SYSTEM
ConvertPlus2 and the UA series machines handle metric and imperial system data.
EASY LABELING
Labels for material rolls and small rolls can be freely configured and designed in ConvertPlus2.
UA MACHINE VIDEOS
Introduction 1900 ADWS
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Introduction UA1650 ADWS
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Introduction UA1650
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Usage ConvertPlus2 software
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Introduction UA770 REWINDING AND TRIMMING MACHINE
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PROCESSES
ROLL MODE
GOODS IN/INVENTORY
SHEET MODE
MACHINES MADE IN GERMANY – PATENT PENDING IN EU AND US
SERVICES & ACCESSOIRES
WE GLADLY SUPPORT YOU WITH OUR SERVICES
ACCESSOIRES
Lubrication system for slitting head
with targeted wetting of the blade
For better slitting results: Our unique pad lubricating system specifically wettens the blade with silicone oil directly during slitting – but only where, when and as much as you need for a perfect cut!
You can do without expensive and environmentally harmful spray cans. The felt pads apply lubricants (silicone oil, water, solutions of oils in water) directly to both sides of the slitting blade and additionally clean it. You dose the lubrication yourself at the push of a button. This leads to economical use and prevents the film from being contaminated by too much silicone. The contact pressure of the felt pads is adjustable. This allows you to exert a significant braking force on the moving blade – and the slitting results are further improved.
Telescopic slitting lever
The telescopic slitting lever can easily be extended to almost double its length and thus offers more
control over the dipping of the cutting blade, less vibration and overall better cutting results.
2″ TENSION CHUCKS AND SHAFTS
Tension shaft adapter for cardboard tubes with 2″ inner diameter.
The tension shafts can be quickly replaced, allowing for alternate use with the 3″ elements included in the standard scope of delivery (also separately for winding and unwinding).
DOCUMENT STORAGE DIN A4
Document storage for archiving of processed slips or other documents. Magnetic holder for the front panel of a UA machine.
Line laser
To mark the slitting position
Slit exactly where you want: The new line laser on the slitting head shows you the position of the cutting blade exact and reliable. You will find the right film edge faster than ever before. This saves time when slitting, avoids errors and is also more precise. The laser can be switched on or off at any time via a switch on the slitting head.
Manual
TAPE DISPENSER
with base
Manual masking tape dispenser for mounting on the printer holder or on the slitting head of a UA series machine via a special socket.
AUTOMATIC
TAPE DISPENSER
FOR PRINTER HOLDER
Automatic tape dispenser for masking tape for mounting on the printer holder of a UA Series machine
STOP WASHER
Stop washers with matching maximum diameters for the purpose of winding and unwinding are available for rolls with a particularly large diameter. The washers are simply plugged on top of the clamping spigot and can be removed at any time. Variants for 2″ and 3″ clamping spigots are available.
SET OF TRANSPORT ROLLS
o facilitate comfortable moving of a UA series machine, we offer a set of transport rolls
with matching sockets for mounting on the machine body.
RETAINING MAGNETS
Practical retaining magnets for attaching documents, such as delivery notes, on a UA machine‘s front panel. Helps keep your hands free for scanning and operating the machine.
ConvertPlus2 Software
with ERP interface
ConvertPlus2 software to integrate the UA machines into your logistics process and inventory management system. The software has an AutoImport interface for reading delivery notes and product data. It can handle input from bar code scanners and provide custom-designed labels via a label printer. It is possible to create manual converting orders, process delivery notes sequentially or optimise production orders across several delivery notes.
- Full control over your converting process
- Zero errors through comparison of orders with material labels
- Easy integration with ERP systems one-way or two-way
- User administration for order tracking
- Log files for full traceability
- Batch number tracking from the manufacturer to the end user
- 100% NEPATA product – we will gladly adapt ConvertPlus2 to your specific needs
COMPLETE COMPUTER PERIPHERY FOR UA MACHINES
PC with touch screen, full HD resolution, pre-configured COM port (RS 485), networking, etc.
Delivered pre-mounted to a sturdy ergonomic 3D pivot arm with swivel and tilt function and integrated cable routing. Direct thermal label printer / thermal transfer label printer including dispensing edge, maximum print width 104mm; Interfaces: USB, parallel, serial. Max. roll size 125mm diameter, resolution 203dpi. Delivery includes machine holder for all UA models. Modern 1D and 2D scanner gun for industrial use, USB interface. Delivery includes machine holder for all UA models.
LARGE ROLL HOLDER
FOR LABEL PRINTER
Roll holder on the inside of the housing for holding large rolls of labels and tags. Can be retrofitted to all UA machines.
TRAY FOR KEYBOARD AND MOUSE
ON 3D PIVOT ARM
Practical storage space for a standard PC keyboard with mouse for mounting on a UA series machine, incl. 3D pivot arm White powder-coated sheet metal.
Hole for cable passage.
SLITTING BLADE
For the UA1650 ADWS as well as the 1900 ADWS we offer a selection of different slitting blades for various applications, we are happy to advise you.
| ZUBEHÖR | UA770 | UA1650 | UA1650 ADWS | 1900 ADWS |
| Schmiersystem für Abstechkopf | • | • | ✓ | ✓ |
| Teleskop-Abstechhebel | • | • | ✓ | ✓ |
| 2" Spannzapfen und -wellen | ✓ | ✓ | ✓ | ✓ |
| Dokumentablage DIN A4 | ✓ | ✓ | ✓ | ✓ |
| Linienlaser | • | • | ✓ | ✓ |
| Manueller Tapespender | ✓ | ✓ | ✓ | ✓ |
| Automatischer Tapespender | ✓ | ✓ | ✓ | ✓ |
| Anschlagscheiben | ✓ | ✓ | ✓ | ✓ |
| Set Transportrollen | ✓ | ✓ | ✓ | ✓ |
| Haltemagnete | ✓ | ✓ | ✓ | ✓ |
| ConvertPlus2 Software | ✓ | ✓ | ✓ | ✓ |
| Computer-Peripherie-Paket | ✓ | ✓ | ✓ | ✓ |
| Großrollenhalter für Etikettendrucker | ✓ | ✓ | ✓ | ✓ |
| Ablage für Tastatur und Maus | ✓ | ✓ | ✓ | ✓ |
| Abstechklingen | • | • | ✓ | ✓ |
SERVICES
INSTALLATION AND COMMISSIONING
Delivery and on-site installation of a UA series machine, connection of PC and possibly additional components (if included in the scope of performance of NEPATA GmbH) as well as installation and configuration of the software. Calibration and commissioning.
STAFF TRAINING
Intensive training of employees on site, instruction of all production modes and possible troubleshooting, use of the convertPlus2 software, working with real delivery notes in the actual working environment, duration depends on the number of participants and individual agreement of the scope of training.
SERVICE CASE
The most important mechanical and electronics spare parts as well as necessary special tools for self-repair, only recommended upon completion of technical training. The case is stored at your location and replenished after using a spare part.
MACHINE MAINTENANCE
One of our technicians can perform on-site maintenance on a UA machine and, if necessary,
replace parts. During maintenance, the machine is checked completely. If necessary, firmware updates are performed.
TECHNICAL TRAINING (AT OUR LOCATION)
We introduce your technicians to the technical details of the UA machines at our premises. In addition to the design of mechanics and electronics, possible error scenarios are covered and disassembly and reassembly of individual components is practiced.
PROCESS CONSULTING DIGITIZATION
We will gladly advise you on the digitalisation of your
processes in film logistics, as well as an ideal integration of ConvertPlus2 with your existing ERP systems and workflows. We are happy to send you a non-binding offer.
CONSUMABLES
SLITTING SLEEVE
White slitting tubes for the pivot shaft.
SPARE BLADES
10 piece trapezoidal replacement blades for the cross-cutter of all UA series machines in a
stable plastic case.
SILICONE CLAMPING ELEMENT
Blue clamping element made of silicone for all UA machines.
The clamping elements are easy to replace. Regular replacement is recommended to ensure secure clamping.
REMOVABLE LABELS
Labels for thermal transfer and direct thermal printing, different dimensions, economy role with
3,000 labels – suitable for the large roll holder. Removable adhesive, white base color.
| CONSUMABLES | UA770 | UA1650 | UA1650 ADWS | 1900 ADWS |
| Slitting Sleeves | • | • | ✓ | ✓ |
| Silicone Tension Elements | ✓ | ✓ | ✓ | ✓ |
| Spare Blades | ✓ | ✓ | ✓ | • |
| Removable Labels | ✓ | ✓ | ✓ | ✓ |
DOWNLOADS
Traidfairs
- FESPA GLOBAL PRINT EXPO
- RAI Exhibition Centre - Amsterdam, The Netherlands
- Stand tba
- Start 09.03.2021
- End 12.03.2021
- ICE Europe 2021 in Munich, Germany
- Munich
- Booth 1424
- Startdate 09.03.2021
- Enddate 11.03. 2021
- Printing United 2020
- Georgia World Congress Center - Atlanta, Georgia, USA
- Booth 9117
- Startdate 20.04.2021
- Enddate 30.04.2021
- ISA Sign Expo 2021
- Venue: Mandalay Bay Convention Center, Las Vegas NV, United States
- Booth 831
- April 2021
- Enddate 04.04.2020
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